Solid Waste Processing Production Line | 2000m³/D Construction & Decoration Waste Recycling Solution

Project Overview

Site Pain Points

The client’s raw materials feature complex and mixed compositions, with heavy aggregates such as concrete and bricks severely mixed with light impurities including plastic, foam, paper and wood. Conventional waste processing equipment suffers low screening accuracy, serious material blocking, unstable particle size output and low resource recovery rate. Humid raw materials further reduce processing efficiency, while high manual sorting cost and frequent equipment maintenance restrict the project’s economic benefits.

Xinzhongyi Customized Processing Solution

Targeting the characteristics of mixed solid waste, Xinzhongyi adopted a mature integrated technical route of feeding → crushing → screening → air separation. The optimized process realizes effective separation of heavy recycled aggregates and light recyclables, achieving standardized solid waste reduction and resource recycling. The core equipment configuration and technical parameters are as follows:

1. Apron Feeder

Heavy duty apron feeder equipped with wear-resistant high-manganese chain plates and variable frequency speed regulation system. It delivers uniform and stable feeding of bulk and irregular waste materials, avoids crusher overload and idle operation, and improves the overall line processing efficiency by more than 30%.

2. Professional Solid Waste Crusher

Solid Waste Crusher adopts two-stage crushing technology to process hard materials such as concrete blocks and waste bricks. The finished recycled aggregate particle size is controlled steadily within 5-20mm, fully meeting the technical requirements for roadbed filling and recycled building material production.

3. Heavy-duty Bounce Screen

Featured with 3D vibration screening system, it realizes high-precision separation between light impurities (plastic, wood, textile) and heavy aggregates. The screening accuracy reaches 98%, which greatly eliminates manual sorting procedures and cuts labor costs.

4. New Integrated Air Separator

Integrates negative pressure dust removal and intelligent air volume adjustment functions. It efficiently sorts light recyclables such as paper, foam and fine light debris, increasing the overall resource recovery rate by 40% while ensuring dust-free and environmentally friendly operation.

5. Bar Flip-flop Screen

This professional Bar Flip-flop Screen features an optimized modular assembly structure and flexible screen surface design, specially developed for high-humidity, sticky and easily adhesive mixed solid waste materials.

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Our Service

All equipment undergoes strict factory testing and quality inspection before delivery. Xinzhongyi provides one-stop turnkey services including project scheme design, equipment manufacturing, on-site installation guidance, commissioning, operator training and long-term after-sales operation and maintenance support, ensuring fast and stable project put-into-operation.

Project Rusults

The customized Solid Waste Processing Production Line solves the core industry problems of mixed waste difficult separation, low finished product purity and high operating cost. It realizes large-scale, standardized and environmentally friendly disposal of construction and decoration waste. Recycled aggregates can be reused for infrastructure construction, and sorted light materials can be recycled or converted into RDF energy fuel, effectively reducing landfill volume and creating considerable economic and environmental benefits.

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