Solução de Usina de Mineração de Aterro Sanitário

Solução de Usina de Mineração de Aterro Sanitário

Aged landfill sites present complex challenges including mixed and heavily decomposed waste, unstable material composition, low recovery efficiency, high remediation costs, and increasing environmental risks such as leachate leakage and methane emissions. Traditional waste sorting systems often struggle to handle legacy waste processing due to high moisture content, fine soil contamination, and difficult material separation.

Xinzhongyi provides customized Landfill Mining Plant solutions for efficient old waste recovery and landfill reclamation. Our integrated systems combine robust screening, crushing, magnetic separation, air classification, and intelligent sorting technologies to process complex buried waste streams with high recovery efficiency. From project evaluation and process design to equipment supply, installation, and commissioning, we deliver complete turnkey solutions that help you recover valuable resources, reclaim landfill capacity, and reduce long-term environmental liabilities.

What Is a Landfill Mining Plant?

A landfill mining plant is an integrated system designed for landfill mining and legacy waste processing, which excavates, screens, separates, and recovers aged buried waste from old landfill sites. It processes mixed materials such as decomposed municipal solid waste, plastics, metals, soil-like fines, textiles, wood, and inert debris through crushing, screening, magnetic separation, and density sorting to enable efficient old waste recovery.

As a key solution for landfill reclamation, landfill mining helps reclaim valuable landfill space while converting buried waste into reusable resources. Recovered metals can be recycled, combustible fractions can be processed into RDF fuel, and screened soil-like materials can be reused for backfilling or site restoration. This process not only creates economic value from historical waste deposits but also reduces long-term environmental risks such as leachate contamination, methane emissions, and land occupation.

Linha de Produção de Separação para Resíduos de Aterro Sanitário Envelhecidos

Linha de produção de triagem e classificação de resíduos envelhecidos, resíduos sólidos urbanos e resíduos de aterro sanitário

Why Landfill Mining Matters?

Landfill mining is becoming an essential strategy for modern waste management and landfill reclamation. It enables operators to recover valuable materials from buried waste, extend landfill service life, reduce environmental liabilities, and transform old disposal sites into reusable land and resource assets.

Recover Valuable Resources: Recover recyclable metals, RDF fuel, soil-like materials, and recycled aggregates from aged waste to create new economic value.

Reclaim Landfill Space: Excavate and process legacy waste to release valuable landfill capacity for future waste management needs.

Reduce Environmental Risks: Minimize leachate contamination, methane emissions, and long-term soil and groundwater pollution risks.

Support Circular Economy: Convert historical waste deposits into reusable resources, reducing dependence on virgin raw materials.

Lower Remediation Cost: Reduce long-term landfill closure, monitoring, and environmental remediation expenses through active resource recovery.

Why Landfill Mining Matters

What Materials Can Be Processed?

Landfill Mining Plants are engineered to process diverse legacy waste fractions commonly found in old landfill sites, including decomposed municipal waste, soil-like fines, plastics, metals, organic residues, and inert construction debris for efficient resource recovery and landfill reclamation.

Sorting Process

The flow includes waste excavation, feeding and pre-screening, trommel screening for size classification, magnetic separation for metal recovery, air density separation for light materials, manual or optical sorting for fine purification, RDF recovery, soil fraction refinement, and final material utilization or disposal.

With a processing capacity of 30–500 TPH and recovery rates of 70–90%, the system converts mixed legacy waste into reusable metals, RDF fuel, recycled aggregates, and soil-like materials, reducing landfill volume and enabling resource reclamation.

Waste Excavation
Feeding & Pre-Screening
Trommel Screening
Separação Magnética
Air Density Separation
Sorting & RDF Recovery
Soil & Residue Utilization

System Equipment

A landfill mining plant is composed of a heavy-duty feeding system, multi-stage screening units, and advanced separation equipment designed to handle highly mixed, wet, and decomposed waste. The production line focuses on stable material handling, efficient size classification, and high-precision resource recovery. With properly configured systems, recovery rates can reach 70–90%, significantly reducing landfill volume while maximizing metals, RDF fuel, and reusable soil fractions.

Alimentador de Sapata Resistente para Plantas de Resíduos e Mineração

Alimentador de Placas Pesado

Provides stable and continuous feeding of uneven landfill waste, handling large and heavy materials up to 800–1200 mm.

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Peneira Trommel Rotativa

Trommel Screen

Separates waste into multiple size fractions, improving sorting efficiency for downstream recovery systems.

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Separador balístico

Separador balístico

Divides materials into heavy, light, and fine fractions for more precise resource classification.

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Separador a Ar Contêinerizado para Triagem de Resíduos

Windshifter

Removes light materials such as plastics, films, and paper through airflow classification.

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Mining Magnetic Separator for Waste Sorting

Separador Magnético

Magnetic Separator recovers ferrous metals like iron and steel with separation efficiency above 95%.

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Máquina Separadora por Corrente de Foucault​

Eddy Current Separator

Separates non-ferrous metals such as aluminum and copper for high-value metal recovery.

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Máquina Trituradora de Eixo Duplo

RDF Shredder

RDF Shredder processes combustible fractions into uniform RDF fuel particles for energy utilization.

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Dust Collector

Dust & Odor Control System

Controls dust and odor emissions throughout the plant to ensure compliant and clean operation.

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Material & Final Products

Landfill mining does not simply remove waste—it transforms long-term buried materials into usable resource streams through multi-stage separation and refinement. The output structure is highly dependent on waste age, composition, and processing configuration, but generally includes recyclable metals, energy-grade combustible fractions, soil-like materials, plastics, and inert aggregates. These recovered materials reduce landfill volume and create measurable economic return through secondary utilization.

Recovered Metals
Recovered Metals
Ferrous and non-ferrous metals are extracted through magnetic and eddy current separation, typically achieving high recovery purity for direct resale in metal recycling markets.
Materiais SRF RDF
RDF Fuel
Light combustible fractions such as plastics, paper, and textiles are processed into RDF, providing an alternative fuel source for cement kilns and industrial energy systems.
Refined Soil Fraction
Refined Soil Fraction
Fine decomposed materials are screened and stabilized for reuse in landfill cover, land restoration, and backfilling applications.
Recyclable Plastics
Recyclable Plastics
Separated plastic films and rigid plastics can be further processed into recycled granules depending on contamination level and material quality.

Challenges in Landfill Mining & Our Solutions

01
High Moisture
  • Aged landfill waste often contains high moisture and sticky fines, leading to screen clogging and reduced throughput.
  • → Anti-blocking trommel structure, reinforced screening media, and optimized material flow reduce sticking and improve continuous operation.
02
Mixed Heterogeneous Materials
  • Waste includes soil, plastics, metals, organics, and inert materials mixed in irregular proportions.
  • → Multi-stage separation combining screening, ballistic separation, magnetic and density sorting enables stable fraction classification.
03
Odor & Dust Control
  • Excavation and handling of decomposed waste generates odor emissions and airborne dust.
  • → Fully enclosed conveying with negative pressure extraction and centralized filtration ensures compliant emission control.
04
Low Recovery Efficiency
  • Random material distribution and contamination reduce separation accuracy and resource recovery rates.
  • → Fine grading, staged sorting, and optimized process flow increase recoverable fractions and overall efficiency.
05
Site Mobility Constraints
  • Landfill sites often have uneven terrain, limited working space, and phased operation requirements.
  • → Modular, skid-mounted system design allows flexible layout, fast installation, and easy relocation or expansion.

Why Choose Zhongyi?

Xinzhongyi ECO delivers engineered landfill mining systems designed for complex legacy waste conditions, focusing on stable operation, high recovery performance, and compliant environmental control. From process design to equipment supply and project execution, we provide integrated solutions that ensure reliable long-term operation and resource value recovery.

Tailored Process Engineering
Each project is configured based on waste composition, moisture level, and site conditions to ensure optimized separation performance.
High Recovery Efficiency
Multi-stage sorting systems enable recovery rates of up to 70–90%, maximizing metals, RDF, and reusable soil fractions.
Heavy-Duty Wear-Resistant Design
Key equipment is reinforced for abrasive and high-impact waste handling, ensuring long service life under harsh conditions.
Modular Expansion
Flexible modular layouts allow capacity expansion or system adjustment without major reconstruction.
Odor & Dust Suppression
Enclosed conveying and negative pressure systems ensure effective control of odor emissions and dust pollution.
Full EPC Support
We provide complete EPC services including engineering design, equipment manufacturing, installation, commissioning, and training support.

Perguntas frequentes

Quanto custa uma planta de mineração de aterro sanitário?

O investimento depende da capacidade, da configuração e do nível de automação. Os sistemas modulares de pequena escala exigem menor CAPEX, enquanto as plantas de escala completa de EPC incluem sistemas completos de triagem, separação e ambientais. Cada projeto é personalizado com base no tipo de resíduo e nas condições do local.

Qual é o período típico de retorno do investimento?

O retorno do investimento é impulsionado principalmente por metais recuperados, combustível RDF e agregados reutilizáveis. Na maioria dos casos, o ROI depende do valor dos materiais e da recuperação de espaço em aterro, com a economia do projeto variando conforme a qualidade dos resíduos e os preços do mercado local.

Qual é a faixa de capacidade disponível?

As plantas padrão de mineração de aterros variam de 30 a 500 TPH, com opções de expansão modular para dimensionar a produção de acordo com o tamanho do projeto e o volume de resíduos.

Can the system handle wet and highly decomposed waste?

Yes. The system is designed for high-moisture and aged landfill waste using anti-clogging screening, pre-treatment, and multi-stage separation to ensure stable continuous operation.

What materials can be recovered?

Recoverable outputs include ferrous and non-ferrous metals, RDF fuel, plastics, soil-like fractions, and inert aggregates such as concrete and stone residues.

How long does installation take?

For modular systems, installation usually takes 2–6 weeks, followed by commissioning and optimization within 1–2 weeks, depending on site readiness and project scale.

Do you provide customized plant design?

Yes. Each solution is engineered based on waste composition, landfill conditions, available land, and output targets to ensure optimal process performance and recovery efficiency.

What after-sales support is available?

We provide installation guidance, commissioning support, operator training, spare parts supply, remote diagnostics, and long-term technical service to ensure stable operation.

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