What is a Vertical Compound Crusher?
A Vertical Compound Crusher is a high-efficiency crushing machine that combines impact and grinding principles in a single vertical structure. It is designed for medium and fine crushing of hard and semi-hard materials, with strong adaptability to irregular and mixed feed conditions. In waste treatment applications, it is often used as a key reduction stage to prepare materials for further sorting and recycling.
The equipment operates through a high-speed rotor that throws materials into the crushing chamber, where repeated impact and grinding reduce particle size. Compared with traditional crushers, it offers a more compact footprint, stable discharge control, and better control of final particle shape. It is widely applied in construction waste, slag, and other solid waste recycling systems where consistent output and efficient size reduction are required.
Applicable Materials
Working Principle
The PFL Vertical Compound Crusher is mainly composed of a motor drive system, rotor assembly, crushing chamber, impact liners, feeding hopper, and discharge system. During operation, the motor drives the main shaft and multi-layer rotors to rotate at high speed through a belt transmission system. Materials enter the crushing chamber from the feeding hopper and are accelerated by the rotating throwing plate and hammer heads.
Under the action of centrifugal force, the materials are continuously thrown toward the impact liners inside the chamber, where they undergo repeated impact, collision, and grinding. As the materials move downward in the crushing cavity, they are further crushed by high-speed rotors and material-to-material interaction until reaching the required particle size, then discharged from the bottom outlet. This combined impact and grinding process ensures efficient fine crushing and stable output for waste recycling applications.
Parts of PFL Vertical Compound Crusher
The PFL Vertical Compound Crusher is mainly composed of a rotor system, crushing hammer assembly, housing structure, feeding and discharge units, and a power transmission system. These core components work together to achieve efficient impact and grinding, ensuring stable performance in waste recycling and fine crushing applications.
- Rotor System
The core working part of the machine, running at high speed to generate strong impact force. It is precision-balanced to ensure smooth operation and reduced vibration. - Hammer Assembly
Directly responsible for crushing materials through impact. Made of high-chromium alloy, it offers strong wear resistance and long service life. - Crushing Chamber Housing
Provides a sealed and reinforced structure for crushing operations, protecting internal components and improving overall stability. - Feeding and Discharge System
Ensures even material input and controlled output size. The discharge opening can be adjusted to meet different particle requirements. - Transmission System
Includes motor, belt drive, and coupling components, providing stable power delivery and ensuring continuous operation with low energy loss.
Parts Details Show
Aplicação
The PFL Vertical Compound Crusher is commonly integrated into solid waste recycling, construction and demolition (C&D) waste processing, industrial waste treatment, and resource recovery systems as a secondary or tertiary crushing unit. Upstream, it can be fed by shredders, jaw crushers, impact crushers, bag openers, and conveying systems. Downstream, it is often connected to vibrating screens, air separators, magnetic separators, eddy current separators, density sorting equipment, and aggregate recovery systems. It can be applied to the following production lines:
Municipal Solid Waste Pretreatment Systems
Functions as a size reduction unit before sorting and separation processes in waste management facilities. Such as bulky mixed waste, hardened waste blocks, ash residue, and non-metallic solid waste materials.
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Construction Waste Recycling Plants
Used for crushing and size reduction of demolition and building waste before screening and recycling. Such as concrete blocks, waste bricks, mortar, cement fragments, roof tiles, and mixed construction debris.
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Resource Recovery & Sorting Facilities
Improves downstream sorting efficiency by reducing oversized materials and increasing material consistency. Such as mixed recyclable waste, composite mineral waste, slag mixtures, and pre-sorted construction residue.
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Industrial Solid Waste Treatment
Applied in recycling systems for non-hazardous industrial by-products and mineral-based waste materials. Such as slag, furnace residue, fly ash blocks, refractory waste, and industrial mineral waste.
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Specification
The following technical parameters can be adjusted to suit varying material types and production requirements. To address a wide range of crushing needs, we offer a diverse selection of models; furthermore, we can provide customized design solutions tailored to your specific material characteristics, output targets, and production line layout.
| Modelo | Feed Size (mm) | Cylinder Diameter (mm) | Discharge Size (mm) | Production Capacity (t/h) | Potência do Motor (kW) | Overall Dimensions (mm) |
|---|---|---|---|---|---|---|
| PFL-750 Light Duty | <100 | 750 | <3-5 | 10-20 | 30-45 | 2100×1200×1700 |
| PFL-750 Heavy Duty | <100 | 750 | <3-5 | 10-20 | 30-45 | 2100×1200×1700 |
| PFL-1000 Light Duty | <120 | 1000 | <3-5 | 20-40 | 55 | 2600×1400×1900 |
| PFL-1000 Heavy Duty | <120 | 1000 | <3-5 | 20-40 | 55 | 2600×1400×1900 |
| PFL-1250 | <150 | 1250 | <3-5 | 40-70 | 90 | 2800×1600×2100 |
| PFL-1500 | <180 | 1500 | <3-5 | 70-100 | 132 | 3100×1900×2200 |
| PFL-1750 | <200 | 1750 | <3-5 | 90-130 | 160 | 3710×2360×2390 |
| PFL-2000 | <220 | 2000 | <3-5 | 100-160 | 185 | 4100×2660×2620 |
Vantagens
Custom Vertical Compound Crusher Solutions
Xinzhongyi provides customized Vertical Compound Crusher solutions based on your material characteristics, processing capacity, discharge requirements, and production line layout. Our engineering team will optimize equipment configuration and system integration to ensure stable operation, efficient crushing performance, and long-term reliability in your recycling or waste treatment project.
Please provide the following information:
1. Material Type
2. Feed Size
3. Required Output Size
4. Capacity (t/h)
5. Moisture Content
6. Power Supply
7. Project Location
8. Machine or Complete Line
Vertical Compound Crusher Manufacturer & Supplier
Xinzhongyi ECO focuses on industrial crushing equipment, providing reliable solutions based on material characteristics and processing requirements. Proper configuration ensures stable output, continuous operation, and efficient downstream processing across cement, mining, and recycling applications.
We provide support from solution design to installation guidance and commissioning, with test data and project references available upon request. Welcome contact our technical team.
Perguntas frequentes
O triturador processa resíduos sólidos urbanos, entulho de construção e demolição, plásticos, madeira e resíduos industriais leves. Seu design de rotor vertical garante redução eficiente de tamanho enquanto mantém a integridade do material, apoiando os processos de triagem a jusante e de produção de RDF.
A máquina combina forças de impacto, cisalhamento e compressão para rápida redução de partículas. Tamanho de saída uniforme e taxa de processamento estável aumentam a eficiência de triagem, reduzem o processamento secundário e suportam operação contínua em instalações de reciclagem de alta capacidade ou de recuperação de energia a partir de resíduos.
Dependendo do tipo de resíduo e do tamanho da alimentação, o triturador processa entre 5 e 50 toneladas por hora. A velocidade ajustável do rotor e a taxa de alimentação permitem que os operadores alinhem a capacidade com os requisitos da planta, mantendo desempenho estável sob condições variáveis de carga.
O rotor vertical de alta velocidade e o design otimizado da câmara de britagem reduzem o consumo de energia enquanto mantêm alta produtividade. Os rolamentos e componentes de desgaste são projetados para baixo atrito, garantindo operação estável com carga elétrica mínima.
A manutenção de rotina inclui a inspeção de peças de desgaste, a lubrificação de rolamentos e o monitoramento da integridade do rotor e da peneira. Os componentes modulares permitem a substituição rápida, minimizando o tempo de inatividade e garantindo a operação ininterrupta nas linhas de reciclagem.
Sim. Pode ligar-se a abridores de sacos, transportadores, separadores magnéticos e linhas RDF. As interfaces padronizadas e o design compacto permitem uma integração perfeita, tornando-o adequado para atualizar instalações existentes ou formar novos sistemas de processamento de resíduos.
A proteção contra sobrecarga, a parada de emergência e as câmaras de britagem totalmente fechadas garantem a segurança do operador. A automação controlada por PLC permite operação remota e desligamento automático em condições de carga irregular, reduzindo o risco de acidentes em instalações de reciclagem.
